Custom Hearing Protection

Foam earplugs don’t fit, don’t last, and don’t keep you OSHA-compliant. Our 3D-scanned, medical-grade custom ear protection is comfortable, effective, and made to order for your workforce.

Standard Earplugs Are Failing You (and Your Employees)

Every year, manufacturers spend thousands on disposable hearing protection. But the majority of foam earplugs are:

Worn incorrectly by 3 out of 5 workers

Uncomfortable, easily rejected by staff

Grabbed in bulk—4 to 6 pairs per shift

Non-recyclable, leading to PPE waste overload

Unable to guarantee individual-level noise reduction

A Custom Fit—For Compliance, Comfort, and Cost Control

Our process begins with on-site 3D digital scans for each employee, conducted by certified hearing professionals. The scans are used to create medical-grade silicone molds, 3D printed to fit perfectly—ensuring employees actually wear and benefit from them.

Here’s How It Works

A simple, end-to-end process for custom-fit hearing protection.

01
Schedule a brief consultation
Book a quick call to plan your team’s fitting.
02
3D ear scanning on-site
We arrive on-site and 3D scan each employee’s ears
03
Precision 3D printing
Custom molds are created via precision 3D printing
04
Ready-to-use in 2 weeks
Hearing protection is delivered, ready to use, within 2 weeks

Cut Waste, Reduce Risk, and Improve Morale

With EarTuff’s custom ear protection, clients have reported:

What Industry Leaders Are Saying

VP of Operations
VP of OperationsTier 1 Auto Manufacturer
“We’ve seen a night-and-day difference in adoption and audit scores since switching to EarTuff’s custom solution.”
Aerospace Manufacturer
Aerospace ManufacturerSafety Director
“We used to dread hearing tests and safety reviews. Now it’s a non-issue. EarTuff gets in, gets it done, and makes us look good.”
Georgia Manufacturing
Georgia ManufacturingFounder, CEO
“EarTuff helped us implement a full OSHA program across multiple plants with zero downtime.”
Aerospace Manufacturer
Aerospace ManufacturerSafety Director
“We used to dread hearing tests and safety reviews. Now it’s a non-issue. EarTuff gets in, gets it done, and makes us look good.”

Used By Industry Leaders

From aerospace to power plants, our clients include:

Mitsubishi Power
Gulfstream
Daniel Defense
Next Gen Manufacturin

Get Hearing Protection That Actually Works

No more wasted spend. No more foam failures. Just OSHA-grade protection your team will actually wear.